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Automated measurement of critical chemical process parameters to boost plant performance
Laser-based measurement technologies like Raman spectroscopy and tunable diode laser absorption spectroscopy (TDLAS), continue to gain traction over alternative methods like gas chromatography or mass spectrometry. With no moving parts, and greatly reduced need for sampling, the used process analyzers are easier to maintain, and provide highly precise results within seconds. This enables smarter control of rapidly changing processes in real-time, without human exposure to hazardous chemicals.
Up to 30%
reduction in batch processing time
How we can help
Our analytical solutions provide fast, real-time measurement of chemical compositions with minimal operating costs and safety risks. We are experts in the development of customized analytical solutions that overcome unique measurement challenges including the design of process-specific probes, analyzer racks, and shelters.
Complete application support from feasibility study through commissioning, maintenance contracts, and long-term chemometric modeling support
Process analytical chemistry solutions are engineered to meet industry standards worldwide
Global service and support network
Applications
Reaction endpoint detection and kinetics control
Emulsion polymerization produces a wide range of polymeric materials, including paints, adhesives and synthetic rubbers. This type of reaction is performed within an aqueous environment where the monomer species is maintained within a single phase with a suitable surfactant or emulsifier. One or more monomer species may be used, and the resultant polymer or copolymer is produced as a stable suspension, in the form of a latex.
Competenţa noastră în domeniu
Raman spectroscopy is well suited for monitoring these reactions insofar as it is sensitive to the measurement of specific double bonds, and it does not suffer with interference from the aqueous matrix.
Band ratios can compensate for variations in overall measured intensity of the reaction
Water does not interfere with measurement in aqueous solutions
Ability to measure through glass reactor walls or windows
Excellent correlation with chromatographic and gravimetric data
Costs of a plant shutdown due to off-spec gas can be very high especially for petrochemical processes.
Competenţa noastră în domeniu
TDLAS analyzers monitor the quality of feed gases by selectively measuring contaminants such as ammonia (NH3), moisture (H2O) or acetylene (C2H2). These measurements help improve process control, meet product specifications, prevent catalyst poisoning and minimize flaring. The analyzers provide reliable measurements within seconds, thus enabling quick actions. We provide complete analyzer solutions comprising of a sample extraction and conditioning system and suitable analyzer enclosures.
In-line monitoring of product properties and quality
Polymerization reactions are often done in semi-batch mode. This allows for careful control of product composition in order to create high-performance materials with finely tuned custom properties. During the reaction, strict control over the reactant concentrations is necessary to avoid unwanted properties in the end-product. Simply adding the reactants in the correct ratio is insufficient.
Competenţa noastră în domeniu
Our Raman analyzers are sensitive to specific functional groups, such as the vinyl and alkyl moieties common to polymerization monomers. Our easy sample interface and its fiber optic coupling to the base unit allows for flexible placement of the base unit relative to the batch reactors or process lines.
Options available for non-contact optics allowing measurement through reactor windows
Measure up to four batch reactors or process streams with a single analyzer
Deliver consistency between batches with respect to average molecular weight and polydispersity
Schematic diagram of process-control system for semi-batch polymerization.
Avantaje
Process analytical chemistry (PAC) is key when striving to control and optimize your chemical processes. With in-line analytical technology, such as TDLAS and Raman spectroscopy, you will gain enhanced process understanding and control in real time. Bring your chemical plant to its next level of performance by increasing yield, improving quality, and ensuring the safest possible workplace.
Over 25
years of continued operation by earliest installed analyzers
>2000
process Raman analyzers installed around the world
Water, beverages, dairy products, chemicals or pharmaceuticals have to be analyzed every day. Choose the device best suited to your process needs from our comprehensive product portfolio.
Flowmeter
Flowmeter
Water, natural gas, steam, mineral oil, chemicals are some of the fluids that have to be measured day in, day out. Select the flowmeter best suited to your process needs.
Level
Level
Continuous level measurement and point level detection in liquids and bulk solids
Pressure
Pressure
Powerful instruments for process pressure, differential pressure, level and flow.
Software
Software
Apart from all relevant measuring and system technologies, we also offer appropriate software for all branches of industry that provide to run your operating processes at its full potential.
System products
System products
Applicator
Temperature measurement
Temperature measurement
Thermometers and transmitters for the process industry
Poveşti conexe
Tehnologie
MRO optimization in chemical plants
MRO is necessary to ensure the availability of parts that support equipment reliability. With Endress+Hauser, the maintenance of your chemical plants works optimally.
Replace your old mechanical devices. With our innovative sensors for the chemical industry to ensure accurate and reliable measurements, reduce maintenance and increase operational efficiency.
With our broad portfolio of instrumentation, solutions and services we empower customers on the pathway to net zero: from process efficiency and safety to sustainability and regulatory compliance.
Power & Energy: Empower the future
Power & Energy: Empower the future
You provide the world with energy - we provide you with application know-how for your power plant including: steam, combined cycle power plants, waste-to-energy, hydroelectric and power-to-gas.
Water & Wastewater: Protect – Conserve – Enhance
Water & Wastewater: Protect – Conserve – Enhance
Endress+Hauser is dedicated to helping you meet your operating targets throughout the water cycle by combining an innovative portfolio of measuring instruments, expert services and industry expertise.
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